Yuav ua li cas optimize consumable, phom, khoom siv, thiab tus neeg teb xov tooj kev ua tau zoo nyob rau hauv semiautomatic thiab robotic vuam
Nrog rau qee lub platforms siv tau, semiautomatic thiab robotic weld hlwb tuaj yeem siv tib lub tswv yim sib cuag, uas yuav pab txhim kho cov khoom lag luam thiab txo cov neeg siv khoom tsis meej pem txog qhov twg yog qhov tsim nyog siv.
Tus nqi overruns nyob rau hauv kev lag luam vuam kev lag luam tuaj yeem los ntawm ntau qhov chaw. Txawm hais tias nws yog ib qho semiautomatic lossis robotic weld cell, qee qhov ua rau cov nqi tsis tsim nyog yog qhov tsis tau npaj tseg thiab poob haujlwm, cov khoom siv pov tseg, kho thiab rov ua haujlwm, thiab tsis muaj kev cob qhia cov neeg ua haujlwm.
Ntau yam ntawm no yog khi ua ke thiab cuam tshuam rau ib leeg. Piv txwv li, tsis muaj kev cob qhia tus neeg ua haujlwm, tuaj yeem ua rau muaj kev cuam tshuam ntau dua uas yuav tsum tau ua haujlwm thiab kho dua tshiab. Tsis tsuas yog kho cov nqi nyiaj hauv cov khoom siv ntxiv thiab cov khoom siv tau siv, tab sis lawv kuj yuav tsum tau siv zog ntau dua los ua cov haujlwm thiab lwm yam kev ntsuas vuam ntxiv.
Kev kho tuaj yeem yog qhov tshwj xeeb tshaj yog kim nyob rau hauv ib puag ncig automated welding ib puag ncig, qhov uas qhov kev vam meej ntawm qhov tseem ceeb heev rau tag nrho cov khoom. Yog tias ib feem tsis tau welded kom raug thiab qhov tsis xws luag tsis raug ntes kom txog thaum kawg ntawm cov txheej txheem, tag nrho cov haujlwm yuav tsum tau rov ua dua.
Cov tuam txhab tuaj yeem siv yim lub tswv yim no los pab txhim kho cov khoom siv, phom, thiab cov cuab yeej siv tau zoo thiab txo cov nqi hauv kev ua haujlwm semiautomatic thiab robotic vuam.
1. Tsis txhob hloov cov khoom siv sai sai
Consumables, nrog rau lub nozzle, diffuser, tiv tauj cov lus qhia, thiab liners, tuaj yeem ua ib feem tseem ceeb ntawm tus nqi hauv kev tsim khoom. Qee tus neeg ua haujlwm tuaj yeem hloov cov lus qhia tiv tauj tom qab txhua qhov kev hloov pauv yooj yim ntawm tus cwj pwm, txawm tias nws tsim nyog lossis tsis tsim nyog. Tab sis hloov khoom siv sai sai tuaj yeem nkim ntau pua, yog tias tsis yog ntau txhiab daus las hauv ib xyoos. Tsis tsuas yog qhov no ua rau luv luv lub neej siv tau, tab sis nws kuj ntxiv tus neeg teb xov tooj downtime rau qhov tsis tsim nyog hloov pauv.
Nws kuj yog ib qho tseem ceeb rau cov neeg ua haujlwm hloov cov lus qhia kev sib cuag thaum lawv ntsib teeb meem kev noj zaub mov lossis lwm yam roj hlau arc vuam (GMAW) phom phom. Tab sis qhov teeb meem feem ntau yog nrog ib qho tsis tsim nyog trimmed los yog ntsia phom liner. Cov kab uas tsis tau khaws cia rau ntawm ob qho kawg ntawm rab phom yuav ua rau muaj teeb meem raws li rab phom cable stretches lub sijhawm. Yog tias cov lus qhia kev sib cuag zoo li ua tsis tau sai dua li qub, nws kuj tuaj yeem tshwm sim los ntawm kev tsav tsheb tsis zoo, hnav tsav rolls, lossis feeder pathways keyholing.
Kev cob qhia neeg ua haujlwm kom raug hais txog kev siv lub neej thiab kev hloov pauv tuaj yeem pab tiv thaiv kev hloov pauv tsis tsim nyog, txuag sijhawm thiab nyiaj txiag. Tsis tas li ntawd, qhov no yog thaj tsam ntawm kev ua haujlwm vuam uas siv sijhawm los tshawb fawb tshwj xeeb. Kev paub ntau npaum li cas cov khoom siv yuav tsum kav ntev ua rau cov welds muaj lub tswv yim zoo dua thaum lawv xav tau tiag tiag hloov nws.
2. Tswj kev siv khoom siv
Txhawm rau kom tsis txhob muaj kev hloov pauv sai sai, qee lub tuam txhab siv cov kauj ruam los tswj lawv cov kev siv. Kev khaws cov khoom siv ze ze ntawm cov vuam vuam, piv txwv li, pab txo qis lub sijhawm tshwm sim thaum mus ncig thiab los ntawm qhov chaw khaws cia hauv nruab nrab.
Tsis tas li ntawd, txwv cov khoom muag uas nkag tau rau cov welders tiv thaiv kev siv khib nyiab. Qhov no tso cai rau leej twg yog cov khoom ntim cov khoom no kom muaj kev nkag siab zoo dua ntawm lub khw cov khoom siv.
3. Sib phim cov khoom siv thiab rab phom mus rau Weld Cell Teeb
Muaj qhov ntev ntev ntawm semiautomatic GMAW rab phom cable rau kev sib txuas ntawm tes txhawb kev ua haujlwm ntawm tus neeg teb xov tooj thiab ua kom cov cuab yeej ua haujlwm zoo.
Yog hais tias nws yog ib lub xovtooj me me uas txhua yam nyob ze rau qhov chaw welder ua haujlwm, muaj 25-ft. rab phom cable coiled rau hauv pem teb tuaj yeem ua rau muaj teeb meem nrog cov xaim pub mis thiab txawm tias qhov hluav taws xob poob ntawm lub ntsis, ntxiv rau nws tsim kev phom sij. Piv txwv li, yog hais tias lub cable luv dhau lawm, tus welder tej zaum yuav nquag rub rab phom, muab kev ntxhov siab rau lub cable thiab nws txoj kev sib txuas nrog rab phom.
4. Xaiv cov khoom siv zoo tshaj plaws rau txoj haujlwm
Thaum nws tab tom sim mus yuav cov lus qhia pheej yig tshaj plaws, cov nozzles, thiab cov roj diffusers muaj, lawv feem ntau tsis kav ntev npaum li cov khoom lag luam zoo, thiab lawv raug nqi ntau dua hauv kev ua haujlwm thiab kev poob qis vim muaj kev hloov pauv ntau zaus. Cov khw yuav tsum tsis txhob ntshai los sim cov khoom sib txawv thiab khiav cov ntaub ntawv sim mus nrhiav cov kev xaiv zoo tshaj plaws.
Thaum lub khw pom cov khoom siv tau zoo tshaj plaws, nws tuaj yeem txuag lub sijhawm hauv kev tswj cov khoom muag los ntawm kev siv tib yam thoob plaws txhua qhov kev ua haujlwm vuam hauv qhov chaw. Nrog rau qee lub platforms siv tau, semiautomatic thiab robotic weld hlwb tuaj yeem siv tib lub tswv yim sib cuag, uas yuav pab txhim kho cov khoom lag luam thiab txo cov neeg siv khoom tsis meej pem txog qhov twg yog qhov tsim nyog siv.
5. Tsim kom muaj lub sijhawm tiv thaiv kev saib xyuas
Nws yog ib txwm zoo ua proactive tshaj reactive. Kev poob qis yuav tsum tau teem sijhawm los tswj kev tiv thaiv, tej zaum txhua hnub lossis txhua lub lim tiam. Qhov no pab ua kom cov kab ntau lawm ntws zoo thiab txo lub sijhawm thiab cov nqi siv rau kev kho tsis tau npaj tseg.
Cov tuam txhab lag luam yuav tsum tsim cov qauv kev coj ua los qhia txog cov txheej txheem rau tib neeg tus neeg teb xov tooj lossis tus neeg ua haujlwm neeg hlau ua raws. Nyob rau hauv automated weld hlwb tshwj xeeb, ib tug reamer los yog nozzle tu chaw nres tsheb yuav tshem tawm spatter. Nws tuaj yeem ua rau lub neej siv tau ntev thiab txo cov tib neeg kev cuam tshuam nrog cov neeg hlau. Qhov no pab txo cov nqi uas tshwm sim los ntawm tib neeg kev sib cuam tshuam uas tuaj yeem qhia qhov ua yuam kev thiab ua rau lub sijhawm poob. Hauv kev ua haujlwm semiautomatic, kuaj xyuas cov khoom xws li lub hau npog cable, tuav, thiab caj dab rau kev puas tsuaj tuaj yeem txuag lub sijhawm poob tom qab. GMAW phom uas muaj cov kab hluav taws xob ruaj khov yog ib txoj hauv kev zoo los ua kom lub neej ntawm cov khoom thiab txo cov xwm txheej muaj teeb meem rau cov neeg ua haujlwm. Hauv daim ntawv thov kev siv vuam semiautomatic, xaiv cov phom GMAW kho tau ntau dua li qhov yuav tsum tau hloov pauv kuj tuaj yeem txuag sijhawm thiab nyiaj txiag.
6. Kev nqis peev hauv Technology Tshiab
Tsis yog ua nrog cov khoom siv hluav taws xob tsis tu ncua, cov khw tuaj yeem nqis peev hauv cov tshuab tshiab nrog cov thev naus laus zis txhim kho. Lawv yuav muaj peev xwm ua tau zoo dua, xav tau kev saib xyuas tsawg dua, thiab yooj yim dua los nrhiav qhov chaw rau - thaum kawg ua pov thawj ntau dua tus nqi.
Piv txwv li, ib tug pulsed welding waveform muab ib tug ruaj khov arc thiab tsim tsawg spatter, uas yuav txo tau lub sij hawm siv ntawm tu. Thiab cov thev naus laus zis tshiab tsis txwv rau qhov chaw siv hluav taws xob. Cov khoom siv niaj hnub no muaj cov thev naus laus zis uas pab txhawb lub neej ntev dua thiab txo lub sijhawm hloov pauv. Robotic welding systems kuj tuaj yeem siv qhov kev paub kov los pab nrog qhov chaw nyob.
7. Xav txog kev xaiv cov roj Shielding
Shielding gas yog ib qho tseem ceeb tshaj plaws hauv kev vuam. Cov thev naus laus zis tshiab tau daws cov teeb meem nrog kev xa tawm roj kom txo cov pa roj tsawg-35 mus rau 40 cubic feet ib teev (CFH)- tuaj yeem tsim tau zoo tib yam uas siv los xav tau 60- txog 65-CFH roj ntws. Qhov kev siv roj thaiv qis qis no tuaj yeem ua rau kev txuag nqi tseem ceeb.
Tsis tas li ntawd, cov khw yuav tsum paub tias hom kev tiv thaiv roj cuam tshuam rau yam xws li spatter thiab ntxuav lub sijhawm. Piv txwv li, 100% carbon dioxide gas muab kev nkag tau zoo, tab sis nws tsim tawm ntau dua li cov roj sib xyaw. Kev ntsuam xyuas sib txawv shielding gases kom pom qhov twg muab cov txiaj ntsig zoo tshaj plaws rau daim ntawv thov raug pom zoo.
8. Txhim kho ib puag ncig kom nyiam thiab khaws cov neeg txawj ntse
Kev tuav pov hwm cov neeg ua haujlwm ua lub luag haujlwm tseem ceeb hauv kev txuag nqi. High turnover yuav tsum tau kev cob qhia cov neeg ua haujlwm tas li, uas yog nkim sijhawm thiab nyiaj txiag. Ib txoj hauv kev nyiam thiab ua kom cov neeg ua haujlwm txawj yog los ntawm kev txhim kho lub khw cov kab lis kev cai thiab ib puag ncig. Technology tau hloov pauv, raws li tib neeg xav tau ntawm lawv qhov chaw ua haujlwm, thiab cov tuam txhab yuav tsum hloov kho.
Ib qhov chaw huv, tswj qhov kub thiab txias nrog cov fume-extraction systems tau caw cov neeg ua haujlwm. Perks zoo li cov kaus mom hlau zoo nkauj thiab cov hnab looj tes kuj tuaj yeem yog qhov kev txhawb siab. Nws tseem yog ib qho tseem ceeb rau kev nqis peev hauv kev cob qhia cov neeg ua haujlwm kom raug, uas yuav pab tau cov neeg ua haujlwm tshiab kom nkag siab txog cov txheej txheem kom lawv tuaj yeem daws teeb meem. Kev nqis peev hauv cov neeg ua haujlwm them nyiaj rau lub sijhawm ntev.
Nrog rau kev cob qhia welders kom zoo siv cov cuab yeej siv thiab cov khoom siv zoo rau txoj haujlwm, thiab cov kab ntau lawm uas tau noj tsis tu ncua nrog qee qhov cuam tshuam rau kev rov ua haujlwm lossis hloov khoom siv, cov khw tuaj yeem khaws lawv cov txheej txheem vuam txav thaum txo cov nqi tsim nyog.
Post lub sij hawm: Sep-29-2016
